Automatic mayonnaise filling machine
High-viscosity sauce filling, capping and labeling line for plastic bottles, squeeze bottles and glass jars.
This automatic mayonnaise filling machine is designed for thick sauce and condiment products that require clean, accurate and repeatable filling. It is suitable for mayonnaise, mayo sauce, salad dressing, ketchup, chili sauce, jam, honey, peanut butter, tomato paste and other high-viscosity food products.
The machine can be configured as a complete mayonnaise packing line, including bottle feeding, servo piston filling, cap sorting, capping, induction sealing, labeling, date coding and carton packing. Anti-drip filling nozzles help keep the bottle mouth clean before capping, while the food-grade stainless steel contact parts support daily production and easier cleaning.
It works with plastic bottles, PET bottles, HDPE containers, squeeze bottles and glass jars from 0.5L to 5L. Filling heads, hopper design, pump system, bottle size range and production speed can be customized according to your product viscosity, container shape, cap type and required output.
Send us your product, bottle size, cap type and target capacity — we will recommend a suitable mayonnaise filling and packing solution.
Automatic Mayonnaise Filling Machine Line
Working video:
What we can offer you?
Parameter:
- Model: Automatic mayonnaise filling machine
- Filling volume: 50-2000ml(customized)
- Filling nozzles: 1-12 nozzles for your optional(customized)
- Filling speed: 10-100BPM for your optional(customized)
- Filling method: Piston pump for filling with servo motor control
- Filling accuracy: ±1%(according to product)
- Capping rate: ≥99.99%
- Power supply: Single phase 110V/220V,50/60Hz or three phase 380V/440V 50/60Hz(customized)
- Total dimension: 1870mm*1520mm*1980mm(customized)
Highlight:
1.It use piston pumps for filling, suitable for materials of different viscosities (especially for high viscosity).
2.With servo motor control, it can automatically adjust the filling volume, making it convenient for customer operation and use
1.It can quickly change for different diameter bottes
1.The hopper with mixer and it is double jacket with heating function and make it more easier to do filling for high viscosity products
2.Machine also comes with cleaning function that can do cleaning automatically after finish filling
The machine is equipped with an organic glass cover featuring a door stop function to ensure operational safety. Additionally, it comes with a 360-degree rotatable touchscreen for customer-friendly operation and use
What you can get with our automatic mayonnaise filling machine
Related Products:
FAQ:
Yes. A servo-controlled piston filling system is commonly selected for mayonnaise because it can handle high-viscosity products while maintaining repeatable filling volumes. The piston size, nozzle diameter, filling speed and hopper design should be configured according to the actual mayonnaise viscosity and filling temperature.
For mayonnaise that becomes thicker at lower temperatures, an optional jacketed hopper with gentle mixing can help maintain stable flow. Any heating temperature should be confirmed through product testing because excessive heat or aggressive agitation may affect the mayonnaise emulsion and texture.
The published customizable configuration supports approximately 10–100 bottles per minute, using 1–12 filling nozzles, with filling accuracy of about ±1% depending on the product. Actual output is affected by filling volume, product viscosity, container opening, number of nozzles, cap type and downstream equipment.
Air trapped in mayonnaise, viscosity variations and incorrect calibration can affect filling consistency. The guaranteed production rate and accuracy should therefore be confirmed through testing with the customer’s actual product and containers rather than based only on the machine’s maximum rated speed.
It may be possible, but the particle size, concentration and product viscosity must be evaluated before selecting the pump, valves, hoses and filling nozzles. Larger passages and customized nozzles may be required to reduce blockage.
If particles settle during production, a gentle mixing system may help maintain a more uniform product. Large vegetable pieces, beans or meat particles may not pass through a standard filling tube and could require a separate filling process or a specially designed system.
The product-contact components can be manufactured from food-grade stainless steel, and the machine can include a hopper with mixing, heating and automatic cleaning functions. Removable nozzles, hoses, piston components and seals can also simplify inspection and manual cleaning.
For buyers requiring a formal CIP process, the technical agreement should clearly define cleaning temperature, detergent concentration, circulation time, return piping, drainability and validation requirements. A basic automatic rinsing function should not automatically be treated as a fully validated CIP system. CIP normally cleans closed product paths by circulating water and cleaning agents under controlled conditions.
For an accurate proposal, customers should provide:
- Product formulation and viscosity
- Whether the product contains particles
- Filling volume and required output
- Bottle or jar dimensions and material
- Cap or lid type
- Label size and application position
- Required filling, capping, sealing, labeling and coding modules
- Factory voltage and available air pressure
Actual mayonnaise, bottles, jars, caps and labels should be supplied for factory testing whenever possible. The FAT should verify filling accuracy, dripping, product flow, container transport, capping quality, label position, changeover and continuous running performance. The supplier’s product page also lists factory testing, installation guidance, operator training, after-sales support and a two-year warranty.
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